In the production process of commercial organic fertilizer, there is a key equipment that plays an important role in the fermentation stage of organic waste - thecompost turning machine. We will introduce some basic knowledge aboutcompost turning machines, including their functions, types and how to choose a suitablecompost turning machine.
compost turning machine Functions
Compost turners have become the core equipment of dynamic aerobic composting due to their important role in composting and fermentation.
Mixing effect in raw material conditioning: When composting, some trace ingredients need to be added to adjust the carbon-nitrogen ratio, pH value, moisture content, etc. of the raw materials. The main raw materials and auxiliary materials are mixed together in a certain proportion and can be mixed evenly by a professional fertilizer turning machine for better conditioning.
Adjusting the temperature of the raw material pile: During the working process of thecompost turning machine, the raw materials are fully shrunk and mixed with the air, which can easily adjust the temperature of the raw material pile. The air helps aerobic microorganisms actively generate fermentation heat and the pile temperature increases. At the same time, if the pile temperature is high, turning the pile can bring a supply of fresh air, thereby lowering the temperature. Various beneficial microorganisms grow and reproduce within the adapted temperature range.
Improve the air permeability of the pile: The composting system can also crush rod-shaped and rope-shaped raw materials into small balls, making the pile fluffy, elastic and with appropriate porosity, which has become an important criterion for measuring the performance ofcompost turning machines.
Adjust the moisture content of the raw material pile: the moisture content of fermentation raw materials should be controlled within 55%. During the fermentation process, biochemical reactions will produce new water, and the consumption of raw materials by microorganisms will also cause water to dissociate due to the loss of carriers. Turning the pile with a composter may force the release of steam.
Realize the special requirements of the composting process: For example, compost turning can realize the requirements of raw material crushing or quantitative displacement.
Types of compost turning machines
Compost turners can provide the operator with more control and more comfort, producing the desired effect with the turning action, adapting to large or different sized windrows, and making it easier to travel and transport. The following are common types of compost turning machines that speed up the organic fertilizer production process by providing equipment that helps in processing organic waste quickly and efficiently, making it easier to capitalize on the compost market opportunity.
Hydrauliccompost turning machine: There are also three types ofcompost turning machine, including crawler-type fully hydrauliccompost turning machine, crawler-type hydraulic-assistedcompost turning machine, wheel-type hydraulic-assistedcompost turning machine, specially designedcompost turning machine, which can do faster, Get the job done more efficiently and increase practicality. The composter has the characteristics of compact design, simple operation, and space saving. It can be easily used in various fields with different raw materials such as livestock and poultry manure, domestic sludge, food waste, and agricultural organic waste.
Groove Type Compost Turner: It adopts chain drive and rolling pallet structure, has small turning resistance, is energy-saving, and is suitable for deep-trough composting operations. In addition, it has strong crushing ability and good pile oxygenation effect. Its horizontal and vertical displacement can realize turning operations at any position in the slot, which is flexible. But it also has a limitation, that is, it can only be used with fermentation tanks, so choosing this type of fermentation tank requires building a matching fermentation tank.
Self Propelled Compost Turner: four-wheel drive, thiscompost turning machine is a device specially designed for composting and fermentation technology to produce organic fertilizer. It has strong adaptability to the site (not only suitable for outdoor open spaces, but also suitable for workshops and greenhouses), has safe and reliable performance and is easy to maintain. Based on the principle of aerobic fermentation, this machine provides enough space for homogeneous bacteria to work.
Tips for choosing acompost turning machine
Whether you are just entering the market, or you are experienced in composting and looking to expand your business, the question always arises: which type ofcompost turning machine will best suit your needs and profits. Once you consider the factors, conditions, and goals of your composting operation, your choices will be narrowed significantly.
- When purchasing acompost turning machine, evaluate the equipment based on the safety of the operator, other site workers, and bystanders. At least, please make sure the device has CE marking.
- The throughput of a specificcompost turning machine depends on the speed at which it operates and the size of the windrow it can handle. Larger and more powerful machines generally have higher throughput rates because they process larger piles of raw materials, so they can be selected based on the required pile turning throughput.
- Also, consider the aisle space required for acompost turning machine. Self-propelledcompost turning machines require less aisle space than trailedcompost turning machines.
- Of course, cost and budget also influence composting equipment selection. Machines with greater throughput and capacity cost more, so choose one that suits your requirements and budget.
In short,compost turning machines speed up composting in a variety of ways. It mixes the compost material, breaks down the pellets, disrupts pockets of irregular material, and disperses moisture, nutrients and organisms. No matter what the time, you can rely on our composters.
