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Aug 31, 2024

How to use organic fertilizer equipment to produce biological organic fertilizer?

Fertilizer is not unfamiliar to farmers, and there are many types, such as organic fertilizer, biological organic fertilizer, etc. However, everyone may be unfamiliar with biological organic fertilizer. What are the uses of biological organic fertilizer? What equipment is needed in the production process? Are composting tanks, fertilizer granulators, and drum dryers indispensable? As a professional organic fertilizer equipment manufacturer, we will give you a detailed answer. Let's take a look.

 

Biological organic fertilizer production

 

Biological organic fertilizer refers to a fertilizer composed of microorganisms and organic matter with specific functions, which are harmlessly treated and decomposed from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) as the main raw materials. Biological organic fertilizer is a kind of microbial fertilizer. Organic waste is harmlessly treated and thoroughly decomposed, and completely converted into organic fertilizer, and then some effective strains are added. The fertilizer is called biological organic fertilizer. This fertilizer has the effects of both microbial fertilizer and organic fertilizer, and is an environmentally friendly fertilizer. Different microbial agents can be added according to soil conditions and application objects.

 

The main function of biofertilizer is to provide and increase the number of beneficial microorganisms in the soil. These microorganisms have a symbiotic relationship with plants and they benefit each other. Microorganisms help to decompose organic matter in the soil and colonize in the root zone or inside the plant, whether through seed treatment, spraying on the surface of the plant, or adding it directly to the soil. Microorganisms can also help plants resist pests and diseases, which further promotes healthy plant growth.

 

Biofertilizer Production Technology

 

Bioorganic fertilizer is an organic fertilizer suitable for agricultural use. Its main raw materials are organic waste and functional microorganisms. Therefore, in the process of biofertilizer manufacturing, microorganisms need to be added to organic fertilizers. In addition, the main production processes of bioorganic fertilizers include: material fermentation, fermented material crushing, adding live microorganisms (or bacteria) for fertilizer, mixing all materials, bioorganic fertilizer granulation, fertilizer screening and coating, etc. Therefore, the machines you will use include: compost tank, fertilizer crusher, organic fertilizer mixer, fertilizer granulator, drum screening machine and coating machine, etc.

 

The production process of powdered bio-organic fertilizer is simple and easy to operate. It only needs to add specific microorganisms to the fermentation raw materials in a specified proportion. During fermentation, the organic raw materials and microorganisms are mixed with a mixer. After sufficient mixing, they are dried and packaged.

 

Bio-organic fertilizer production organic fertilizer equipment

 

Composting compost turning machine

 

Compost turning machine: Organic waste can be composted in a strip pile, and the cross-sectional shape of the compost can be trapezoidal or triangular. To prevent leakage, the compost is usually placed on a cement floor or concrete tank. Depending on the composting site, different compost turning equipment can be selected to adjust the temperature, gas content and moisture. There are self-propelled compost turning machines and hydraulic compost turning machines to choose from.

 

Organic fertilizer fermentation tank

 

Organic fertilizer fermentation tank: Compost will produce some odors during the fermentation process, polluting the surrounding air. If you want to prevent secondary pollution, you can use a fermentation tank for composting. In addition, the organic fertilizer fermentation tank has automatic control of temperature, humidity and air content, which can provide a stable and comfortable environment for microbial activities.

 

Organic Fertilizer Fermentation Tank

 

The production process of powdered bio-organic fertilizer is simple and easy to operate. You only need to add specific microorganisms to the fermentation raw materials in a prescribed proportion. During fermentation, use a mixer to mix the organic raw materials and microorganisms. After sufficient mixing, dry and package.

 

Granulation is a key process in the production of bio-organic fertilizer. Unlike the production of organic fertilizer granules, specific functional microorganisms need to be added during the granulation process. You can choose to add them during the granulation process or after granulation. We have four types of granulators for you to choose from according to your needs: rotary drum granulator, disc granulator, flat die granulator, and ring die granulator.

 

Fertilizer granulator

 

Granulation is a key step in the production of bio-organic fertilizer. According to the above steps, functional bacteria can be added before granulation or during granulation. We have rotary drum granulators and disc granulators for you to choose from. In addition, these machines all use wet granulation, so you can add water and functional bacteria to the granulator to achieve the compounding of organic fertilizer and strains.

 

Precautions after granulation of bio-organic fertilizer

 

After the organic fertilizer is granulated, several key steps must be carefully followed to ensure the quality and effectiveness of the final product.

 

First, depending on whether the microorganisms are added during or after granulation, the subsequent procedures will be different. If the microorganisms are added during the granulation process, a rotary dryer must be used for post-granulation drying. During this process, the temperature needs to be carefully controlled to avoid high temperatures affecting the activity and function of beneficial microorganisms.

 

Alternatively, if the microorganisms are added after granulation, a rotary coater should be used. This equipment helps to evenly coat the microorganisms on the fertilizer particles, ensuring a firm attachment and effective function. After adding the microorganisms, it is recommended to use a rotary screening machine to screen the organic fertilizer. This step helps to remove particles that are too large or too small, ensuring the uniformity and quality of the product.

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